Laminator Shaft (Roller)
| Property | Definition | Explanation |
1 | Shaft Dimensions | Ø 400×800 | Filled Material |
2 | Shaft Material | 4140 Steel |
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3 | Shaft Bearings |
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4 |
Roller Friction Ratio |
There is no Friction in 1:1 Cylinder.
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5 | Rotation Speed (rpm/min.) | 4-24 rpm |
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6 |
Roller Bearings and Bearing Lubrication System
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Automatic Time and Amount Adjustable Lubrication
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7 |
| Special Planetary type ball screw Servo motor drive system |
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8 | Machine Paint | Fireproof Paint |
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9 | Machine Control Panel | PLC 12’’ Comfort Panel |
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10 | Machine Weight | Approximately 11800 Kg |
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11 | Machine Diamensions (Length×Width×Height) | Approximately 3700×1400×1770 mm |
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12 |
Main Engine | IP65 IE3 Ex-proof 37KW 1500rpm, 50Hz, 380V Zone 2, T5 (22KW x 2 piece = 44KW) | TSE 19ATEX0132 X, TS EN 60079-0/TS EN 60079-1/TS EN 60079-31: II 2G Ex db IIC T4 Gb II 2D Ex tb IIIC T 135C Db |
13 | Engine-Sudden Stop System | Engine Brake |
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14 |
Reducer | 16100 Nm torque, heat exchanger type oil cooler system |
ATEX compatible
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15 | Reducer-Shaft Transfer System | Cardan Shaft |
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16 | Cooling System | Filled Shaft |
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17 |
Emergency Stop Security System
| 4 Emergency Stop Buttons, 2 Chest Bars, 2 Lower Foot Pedals | DIN EN1417-2015- CE |
18 | Bearing carrier side walls | ST37 Stell |
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19 |
Upper Barriers | PTFE top barriers, system with the help of a screw shaft.
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20 | Security Safe – Cover | SUS 316L |
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22 | Mixing Volume | Approximately 30 Liter |
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23 |
Electrcal Panel Equipments |
Standard Panel | The panel can be placed max.3 meters away from the machine
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Alpenfalke, specializing in the field of energetic-explosive mixture technologies, is a pioneering company that produces Gunpowder Mixing Laminator Shafts, Trommel Explosive Coating Machines, Polymer Rocket Fuel, and Solid and Liquid Rocket Fuel Mixing Mixers using Exproof (explosion protection) materials. With a strong commitment to innovation and safety, we offer cutting-edge solutions tailored to the needs of our clients.
Certified Safety and Precision
Our Laminator Shafts are designed for safe and efficient operation, certified with the ATEX/2014/34/AB standard to ensure compliance with international safety regulations. These shafts feature a special Exproof configuration and deliver unmatched precision, with a gap tolerance of ±0.01 mm between the shafts. This level of accuracy enables highly functional and reliable processes in demanding applications.
Customizable Solutions
While we manufacture our Laminator Shafts in a standard size of 400×800, we also provide customized dimensions to meet specific customer requirements. This flexibility ensures that our products align perfectly with unique operational needs.
Advanced Design for Rocket Fuel Applications
In addition to gunpowder applications, Alpenfalke designs and manufactures Solid Rocket Fuel Laminating Shafts tailored to meet the specific demands of rocket fuel production processes. Our expertise in explosive material handling and innovative engineering ensures top-tier performance and safety.
For more information about our Laminator Shafts and other products, please contact us or explore our full range of solutions designed to elevate safety and efficiency in energetic material processing.