Bale Opener
BALE OPENER MACHINE
| Property | Definition |
1 | Working Width | 1600 mm |
2 | Total Width | 2735 mm |
3 | Height | 3010 mm |
4 | Length | 6675 mm |
5 | Installed Power | 7.75 kW |
6 | Capacity | 400 – 600 kg/h |
7 | Slant Belt Length | 5 m |
8 | Weight | 4000 kg |
MATERIAL FEEDING FAN (2 PCS)
| Property | Definition |
1 | Installed Power | 22 kW |
2 | Capacity | 5000 m³/h |
MAGNET
| Property | Definition |
1 | Width | 500 mm |
2 | Total Width | 600 mm |
3 | Height | 1480 mm |
4 | Length | 1230 mm |
5 | Weight | 300 kg |
The Bale Opening System by Alpenfalke is an advanced technological solution designed to open large bales of compressed raw materials and break them down into smaller, more manageable pieces. This system, offered exclusively by Alpenfalke, is particularly tailored for processing compressed materials like cotton linters, ensuring uniform handling. It accelerates workflow, enhances efficiency, and prepares the raw material for subsequent processing steps in industrial production lines.
Applications
The Bale Opening System by Alpenfalke has a wide range of applications across various industries:
- Paper and Pulp Industry: For opening and processing cotton linters.
- Textile Industry: For fluffing cotton and other fibrous materials.
- Chemical Industry: For separating and homogenizing raw materials.
- Defense Industry: Plays a critical role in the production of nitrocellulose, the base material for gunpowder.
- Recycling: For processing compressed textile waste and other materials.
Role in Nitrocellulose Production
Nitrocellulose is a strategic material widely used as a primary component in gunpowder production. The raw material for nitrocellulose, cotton linters, is typically supplied in large, compressed bales. Before entering the production process, these bales must be homogenized and converted into a processable form.
The Bale Opening System by Alpenfalke plays a vital role at this stage. It effectively opens the compressed cotton linters, breaks them down into smaller particles, and performs the fluffing process. This ensures that the cotton linters are prepared for the nitration process. Since the quality of nitrocellulose directly depends on a consistent flow of raw materials, the system significantly improves both production efficiency and the final product’s quality. Additionally, the fluffing stage is critical to ensure the chemical stability and purity of nitrocellulose used in gunpowder production.
Advantages
- High Efficiency: Quickly and uniformly opens bales.
- Homogeneous Material Preparation: Ensures the raw material is optimally prepared for subsequent processing.
- Energy Efficiency: Delivers high performance with low energy consumption.
- Robust Construction: Built for durability and long-term industrial use.
- Automation Options: Offers both manual and automated control systems.
The Bale Opening System by Alpenfalke is a critical starting point in industrial production processes. In strategically important facilities like nitrocellulose production plants, it ensures that raw materials are processed uniformly, directly contributing to product quality. Offering high efficiency and durability, Alpenfalke’s system is an indispensable part of modern production lines, trusted by industries worldwide for its superior performance and reliability.